Lavadero Berazategui and Girbau: A Partnership Built on Trust, Closeness, and a Shared Vision for the Future

Elevated view of the finishing area at Lavadero Berazategui, with Girbau ironers and staff processing linens.

Introduction

The relationship between Lavadero Berazategui and Girbau didn’t begin with this new project. It’s a partnership built over the years, based on trust, technical support, and a shared vision of growth.
A few years ago, when the company decided to install its first Girbau tunnel washer, it took a key step in its industrial professionalization. At the time, that decision meant taking on a significant challenge: investing in technology, increasing capacity, and preparing the operation for a new stage of development.
Today, Lavadero Berazategui is taking another major step forward. With a new expansion of its plant, the company reinforces its commitment to efficiency, production capacity, operational sustainability, and Girbau technology, incorporating an integrated industrial solution that includes the TBB60 tunnel washer.
This project also marks a milestone for Girbau: it represents the first global sale of the TBB60 tunnel washer, a solution developed for industrial laundries seeking high performance, operational continuity, more efficient use of resources, and room to grow.
More than just a new installation, this case reflects a story of closeness between client and brand — one in which Girbau has been present at decisive moments in Lavadero Berazategui’s evolution, providing not only equipment but also technical expertise, engineering, project vision, and close support.

Project Objective

The main objective of the project was to support Lavadero Berazategui through a new phase of industrial expansion, increasing its production capacity and optimizing operations through an integrated Girbau solution.

 

The client’s needs went beyond simply adding new equipment. The challenge was to develop a project capable of matching the laundry’s growth, improving internal workflows, integrating processes, promoting more efficient use of resources, and preparing the plant to operate with greater efficiency, reliability, and responsiveness.

 

With this new stage, Lavadero Berazategui aims to strengthen its position in the Argentine industrial laundry market, consolidating a more robust, efficient operation prepared for sustainable growth.

The Challenge

Lavadero Berazategui already had a history of growth alongside Girbau. The installation of its first tunnel washer marked a turning point for the company, enabling it to move toward a more industrialized operation with greater capacity.

 

However, the laundry’s growth brought new needs. The operation required greater production capacity, better process integration, and a structure prepared to sustain the business’s evolution in the years ahead.

 

From the outset, the client made it clear they weren’t looking for machines alone. What they needed was a complete project — one built on technical analysis, close support, and a solution aligned with the reality of the plant.

 

This was one of the project’s main challenges: developing a proposal that addressed not only the need for capacity, but also the way Lavadero Berazategui works, grows, and plans for its future.

 

An additional factor added to this challenge: the expansion had to be carried out without affecting the laundry’s daily production. This called for detailed planning of every stage of the project, including equipment moves, layout adjustments, and work scheduled at strategic times to guarantee operational continuity throughout the process.

 

The context of the relationship between the two companies also added an important dimension. The trust built since the first tunnel washer provided a solid foundation — but also a responsibility: to live up to a new strategic decision for the client. Completing the expansion while maintaining service continuity was a shared achievement, made possible in large part by the commitment of the Lavadero Berazategui team.

 

During the months of construction, the plant kept up deliveries to its clients by coordinating shifts, relocating equipment, and scheduling work at strategic times. Careful planning and operational discipline were key to carrying out the transformation without ever halting the plant’s activity.​

Wide view of Lavadero Berazategui's industrial laundry floor with a Girbau tunnel washer, staff, and linen carts.

The Girbau Solution

Girbau developed an integrated industrial solution to support Lavadero Berazategui’s new stage of growth.

 

At the heart of the project is the incorporation of the TBB60 tunnel washer, representing the first global sale of this model. But the solution goes beyond the tunnel washer alone. The proposal takes a comprehensive view of the plant, considering washing and finishing processes, internal logistics, equipment movement, project engineering, operational flow integration, and operational sustainability.

 

This holistic approach made it possible to design a solution tailored to the client’s real needs, with a focus on productivity, efficiency, operational continuity, and smarter use of resources such as water, energy, and process time.

 

Girbau’s involvement included analyzing the operation, developing alternatives, defining the most suitable solution, and providing technical support throughout the different stages of the project.

 

In this way, the company acted not merely as an equipment supplier, but as a strategic partner in the client’s industrial evolution.

Close-up of the stainless steel discharge conveyor on Girbau's tunnel washer system at Lavadero Berazategui.

A Relationship Built on Trust

One of the most significant elements of this case is the history between Lavadero Berazategui and Girbau.

 

When the Palermo family decided to invest in their first Girbau tunnel washer, they made a decision that would prove key to the laundry’s future. At the time, the context wasn’t easy, and there were doubts about whether an investment of that scale made sense. Even so, the company bet on technology, on hard work, and on the possibility of growing through a more efficient operation.

 

That first decision marked the beginning of a long-term relationship.

 

Over the years, Lavadero Berazategui consolidated its growth and kept Girbau as a partner throughout its evolution. This new expansion reinforces that trust and shows how a relationship between client and brand can be built on results, closeness, and a shared vision for the future.

 

In this sense, the case isn’t just about a new sale. It’s about continuity: a client choosing Girbau once again to support another decisive moment in its operation.

 

Behind this project is also an Argentine business story. Lavadero Berazategui is a family-owned company that, since 1987, has consistently invested in industrial development in the country. Its various stages of growth have been accompanied by investments in technology, the creation of local jobs in Berazategui, and the development of a team that plays a central role in the operation. This new expansion reaffirms the company’s commitment to producing, investing, and growing in Argentina.​

A Lavadero Berazategui operator monitoring Girbau's multiTUNNEL control software and plant camera feeds.

First Global Sale of the TBB60

The addition of the TBB60 turns this project into a milestone for Girbau.

 

Lavadero Berazategui becomes the first client worldwide to acquire the TBB60 tunnel washer, a solution designed to meet the needs of industrial laundries looking to increase productivity, streamline processes, and operate more efficiently.

 

On one hand, it reinforces the client’s innovative profile, once again choosing Girbau technology to sustain its growth. On the other, it demonstrates Girbau’s ability to roll out new solutions in partnership with clients who know the brand, trust its technical team, and are ready to move toward new standards of industrial operation.

Aerial view of the Lavadero Berazategui facility exterior, with delivery trucks parked outside the plant.

An Integrated Industrial Project

While the TBB60 is the project’s main milestone, the solution developed for Lavadero Berazategui takes a broader view of the plant.

 

The project includes solutions aimed at improving washing capacity, finishing processes, and internal logistics. It also involved engineering work, layout analysis, equipment relocation, and process integration to help the plant operate in a more coordinated, efficient way.

 

Making this new configuration possible required significant operational and layout interventions. These included relocating the finishing lines, moving the barrier washers, and removing existing equipment to optimize workflow and make better use of available space.

 

These interventions helped prepare the plant for the integration of the new solutions, improving the connection between the different stages of the process and creating a more efficient structure, ready for future expansions.​

Expected Impact

With this new stage of expansion, Lavadero Berazategui is moving toward an operation with greater production capacity, better process integration, and a structure ready to support future growth.

 

One of the project’s main expected impacts is the optimization of internal workflows. The plant’s new configuration was designed to bring washing, drying, finishing, and ironing processes closer together, reducing unnecessary movement and enabling a more efficient operation.

 

The addition of new unloading points will allow processed linen to be distributed more strategically throughout the plant. As a result, a significant share of production can be sent directly to the finishing and ironing areas, minimizing the use of carts, reducing manual handling, and improving coordination between processes.

 

The increase in capacity responds to a concrete need among clients whose operations depend on service continuity. The plant primarily serves healthcare institutions, a sector where reliability and operational continuity are critical. The new configuration allows the laundry to meet that demand with greater production scale, reliability, and responsiveness.

 

The integration of new conveying and automation systems will also help reduce potential operational bottlenecks, improve the reliability of the operation, and optimize the use of available resources.

 

Beyond addressing current production needs, the project was designed with a long-term vision. The plant’s configuration allows for future expansions, making it possible to add new equipment and scale up operational capacity as the business grows over the coming years.

 

The leap in capacity is concrete: the previous TBS50 tunnel washer processed 15 tons a day, while the new TBB60 has a nominal capacity of 1,300 kg/h and an operational target of 30 tons a day. This doubles tunnel-washing capacity and represents, across the plant as a whole, an estimated 40% increase in Lavadero Berazategui’s total production capacity, along with a projected improvement of up to 50% in certain productivity and efficiency indicators compared with the previous setup.

 

This expansion also coincides with a symbolic moment for the company: in 2026, Lavadero Berazategui marks 39 years since its founding in 1987, celebrating the milestone with the reopening of its expanded plant. Nearly four decades of sustained growth now come together in an operation with greater capacity, efficiency, and readiness for a new stage of development.

 

Given the scale of the transformation — which includes the addition of a new tunnel washer and other equipment, a redesigned layout, and a complete overhaul of workflows — Lavadero Berazategui considers this stage a full reopening of its plant. More than an expansion, it marks the beginning of a new chapter, one the company is celebrating together with its clients, its team, and its strategic partners, coinciding with the launch of its new digital identity.​

Elevated view of Lavadero Berazategui's laundry floor showing the Girbau overhead conveyor system and staff sorting textiles.

Results

Growth
The project supports a new phase of expansion for Lavadero Berazategui, strengthening the laundry’s production capacity and preparing the operation to handle higher volumes. The addition of the TBB60, together with the other solutions integrated into the project, enables the plant to become more robust, with greater growth potential and improved responsiveness.​
Closeness

The relationship between Lavadero Berazategui and Girbau has grown stronger over the years. From the first tunnel washer to this new expansion, Girbau has supported key moments in the client’s evolution — contributing not only technology, but also expertise, technical support, and project vision.

Operational Efficiency
The solution was developed with a comprehensive view of the plant, taking into account not just the washing process, but also internal workflows, finishing, logistics, and overall operational coordination. This integration helps improve operational efficiency, reduce potential bottlenecks, and build a structure better prepared to sustain the business’s growth.
Products and Solutions Installed
  • ICP60 for loading the TBB60 tunnel washer
  • TBB60
  • PRT60
  • 60 kg elevating conveyor
  • 60 kg shuttle conveyor
  • Upgrade of the existing shuttle conveyor to support 60 kg loads
  • Four additional dryers
  • Integrated belt system with new hoppers
  • Display monitors and label printers at the hoppers
  • Acoustic and validation systems
  • Reinforced structures to optimize space and circulation
  • New ironing line
  • Expanded uniform system
Workers wearing hairnets loading linens into a Girbau tunnel washer at Lavadero Berazategui's industrial laundry.

Conclusion

Lavadero Berazategui’s new expansion represents far more than the addition of a new tunnel washer. It’s the continuation of a story built on trust, closeness, and a shared vision of growth. From the first Girbau tunnel washer to the addition of the TBB60, the relationship between the two companies shows how technology — when paired with technical expertise, engineering, and closeness — can drive the evolution of an industrial operation.

 

With this project, Lavadero Berazategui begins a new stage of growth, and Girbau marks a global milestone with the first sale of the TBB60.

 

It’s a story that connects track record, innovation, operational sustainability, and collaboration — continuing to shape the future of industrial laundry.