Project Objective
MClean processes a wide variety of textiles, from bed sheets and pillowcases to towels and table linens. Their priority was to maintain quality in every item while improving production and efficiency, especially in sheet ironing.
The Challenge
With a growing demand from hotels requiring flawless linen and high-quality standards, MClean needed a solution that would increase productivity without compromising the excellence of garment finishing. It was crucial to have an ironing system combining speed, versatility, and control.
The Solution
MClean installed a Girbau ironing line composed of DRE, PC120, and FR+, providing robustness, versatility, and high performance. The system allows operators to adjust the machine according to the type of garment and monitor performance in real time thanks to the integrated screens at each station. This ensures that production remains optimal at all times.
Transformation of Operations and Productivity
Flexibility and adaptability in daily operations
With the new installation, MClean operators can adjust the feeder depending on the type of garment, including four-way mode for pillowcases. This flexibility ensures that each garment receives optimal treatment, guaranteeing a flawless finish and streamlining daily workflow.
Real-time monitoring and performance optimization
The integrated monitoring system allows operators to track production in real time. Indicators show if parameters are optimal and allow immediate adjustments if needed. This reduces errors, improves garment quality, and makes operations more reliable and efficient.
Higher capacity and consistent quality
The ironing speed of up to 40 meters per minute, combined with the ability to make longitudinal and transverse folds and stack with two different outputs, has increased productivity without compromising quality. This combination of efficiency, precision, and advanced technology has established MClean as a reference in the sector.
Do you want to increase your industrial laundry productivity and have the same control and flexibility as MClean with the Girbau ironing line?
Products in Mclean
FR+ Automatic Folder for Girbau Ironing Lines
Efficiency, Precision, and Flexibility for High-Volume Flatwork Finishing
Results of the Success Story
Performance
The implementation of the Girbau ironing line (DRE, PC120, and FR+) has resulted in a significant increase in MClean’s operational performance. The machine can process up to 40 meters of laundry per minute without compromising quality, with the ability to perform multiple longitudinal and transversal folds and a stacking system with two different outputs. This has optimized ironing cycles, increased productivity, and adapted to the specific needs of each item, maintaining a fast and flexible service for the hospitality sector.
Reliability
The integrated control system at the feeder, with visible screens for each station, provides real-time monitoring of performance, allowing operators to detect any issues and adjust parameters to ensure optimal production. The robustness and versatility of the ironing line guarantee stable and continuous operation, enabling MClean to maintain uninterrupted operations and deliver high-quality service to its clients.
Sustainability
The Girbau solution has contributed to more efficient resource management in the laundry. Precision in handling each garment and optimization of ironing cycles minimize energy consumption and reduce textile wear, ensuring a sustainable service without compromising quality. In this way, MClean combines productivity with environmental responsibility, aligning with the highest standards of the industrial laundry sector.
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“Girbau’s finishing line has helped us deliver the solution our clients need. One of its standout qualities is its versatility and robustness.”
Josep Carreras
Maintenance Manager at MClean Laundry