Tunnel Batch System

An industrial tunnel washer — also known as a tunnel batch system or continuous batch washer — is a high-volume, continuous washing system that performs pre-wash, wash, rinse, and neutralization in sequential stages. It processes large quantities of linen without interruption, optimizing water and energy use, resources and overall throughput.

An industrial tunnel batch system can process tons of linen per hour, far exceeding the load capacity of conventional washing machines. Its modular design, with connected drums that transfer linen efficiently between stages, ensures continuous flow through pre-wash, wash, rinse, and neutralization without interrupting the process or compromising textile care. In addition, tunnel batch systems deliver exceptional energy efficiency thanks to water recirculation, heat recovery, and seamless integration with presses and dryers, significantly reducing total cycle time and optimizing overall resource consumption.

The TBS 50 Tunnel Washer is a single industrial tunnel washer that’s modular, scalable, and highly adaptable. It comes in three configurations to meet different production requirements: Multi, for high-volume production with simplicity and efficiency; Hygien, for intensive processes and maximum hygiene in healthcare and sanitary environments; and Flexi for greater versatility when handling mixed linen types or varying soil levels. All configurations share the core advantages of the TBS 50: continuous high-performance washing, optimized water and energy consumption, compact design, and easy maintenance.

Energy efficiency is enhanced through water recirculation and recycling, electronic flow rate control, thermal energy recovery, and steam-assisted washing modules. Together, these systems significantly reduce water and energy use throughout the industrial washing process.

Yes. Girbau’s Batch Washer Managing Tool (BMT) software enables full centralized control of loading system, tunnel, press and dryers, ensuring a fully integrated and efficient continuous-flow process.